Name: VarioShaker 540
Brand: Variobotic
SKU: RBTX-VAR-0003
Price: 14,398.80 CHF
Availability: InStock

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Der Bauteilvereinzeler VarioShaker 540 ist mehr als ein einfacher Bauteilvereinzeler, der vor allem in den Bereichen Pick and Place und flexible Zuführung seine Anwendung findet. Im Vergleich zu herkömmlichen Systemen ist der VarioShaker 540 einfach einzurichten und zu konfigurieren sowie robust und unkompliziert im Betrieb. Durch gezielte Bewegungen können Bauteile mit unterschiedlichen Geometrien vereinzelt werden. Neben einer webbasierten Konfiguration für eine einfache Bedienung besitzt der VarioShaker 540 eine I/O-Schnittstelle und ist dadurch an nahezu jeden Roboter adaptierbar.

VarioShaker 540

Materialzuführung

Bin picking with a rotary gripper

Vuilnisbakken verzamelen met een roterende grijper

Bin picking mit einem Drehgreifer

Coleta de lixo com uma garra rotativa

Picking di contenitori con una pinza rotante

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

In this particular customer test, which focuses on the handling of metal components, these components are placed in an unsorted state on a device called a Varioshaker. The Varioshaker is a specially designed device capable of shaking and moving the metal components to alter their positions.

Before the test begins, a camera equipped with advanced image recognition capabilities is trained on the contours of the metal components. This allows the camera to recognize and identify the specific shapes and patterns of the various components.

After the Varioshaker has shaken the metal components, the camera captures the positions of the correctly positioned parts. It records the exact coordinates of these parts and transmits this information to the robot’s control system. This process enables the robot to know exactly where the correctly positioned parts are located.

The robot, equipped with a precise and efficient gripping device, then picks up the metal components. It is capable of picking up the components safely and without damage, which is crucial for the subsequent process.

Finally, the robot brings the picked-up metal components into the subsequent process. This could be, for example, an assembly line or another type of manufacturing process. In this process, the metal components are further processed or integrated into larger assemblies. This entire sequence ensures that the metal components are handled efficiently and precisely, leading to improved product quality and productivity.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Automated ball bearing assembly

Automatisierte Kugellagermontage

Injection molding

注塑成型

Spritzguss

Automatisierung von Spritzgussprozessen z.B. Angusstrennung

injection-molding

In diesem Video präsentieren wir eine fortschrittliche Lösung für die automatisierte Montage von Kugellagern in der Produktion.

Der Aufbau des Flächenportals und die Integration des Epson Scara werden gezeigt, ebenso wie die Funktionsweise des Rotationsförderers und der Variobotic Shaker Kameras zur präzisen Erkennung und Positionierung der Kugellagerkomponenten.

Die Schunk- und Schmalzgreifer werden in Aktion gezeigt, wie sie die Kugellager sicher und effizient handhaben. Der Stufenförderer unterstützt den Prozess durch seine präzise Fördertechnik, sodass die gesamte Anlage reibungslos und effizient dank der zuverlässigen Energie- und Datenübertragung arbeitet.

Die Vorteile dieser Lösung umfassen die Erhöhung der Produktionsgeschwindigkeit, die Reduzierung von Ausschuss und die Verbesserung der Arbeitssicherheit. Zudem wird ein geringer Footprint gewährleistet, was die Integration in verschiedene Produktionsumgebungen erleichtert.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Separação de componentes baseada em câmera com sistema de câmera 2D e placa vibratória 

Camera-based component separation with 2D camera system and vibration plate 

Op camera gebaseerde componentenscheiding met 2D-camerasysteem en trilplaat 

Separazione dei componenti tramite visione impiegando telecamere 2D e tavola vibrante 

Kamerabasierte Bauteilevereinzelung mit 2D Kamerasystem und Vibrationsplatte 

This video highlights a customer test conducted in the igus Customer Testing Area (CTA), where metal parts are isolated using a Varioshaker. Subsequently, the contours of the parts are teched into an ifm 2D camera for precise detection and analysis.

 The test demonstrates the efficiency of the Varioshaker in isolating individual parts and the capability of the ifm 2D camera to identify these parts for quality control or automated processes.

The video impressively showcases how modern technologies are applied in automation technology to optimize processes and ensure product quality.

Feeding solution of metal components with the RBTX spiral bowl conveyor

Toevoeroplossing van metalen onderdelen met de RBTX spiraalvormige schalenbaan

Soluzione di alimentazione di componenti metallici con il vibratore a spirale RBTX

Zuführungslösung von Metall Komponenten mit dem RBTX Wendeltopfförderer

Solução de alimentação de componentes metálicos com o transportador de cuba espiral RBTX

RBTX螺旋碗式振动进料器用于金属部件的进料

Süper düşük maliyetli

Superlage kosten

Superlowcost

Superniskikoszt

超低成本

Coût très faible

Super low cost

ซุปเปอร์โลว์คอส

Custo superbaixo

초저가

经济型

superlowcost

In the video, igus/RBTX, a marketplace for low-cost robotics, conducts a customer test with a low-cost spiral bowl feeder. The bowl feeder is used to ensure reliable feeding of small metal components to the robot. This is an important aspect of automation in manufacturing as it improves the efficiency and accuracy of robotic applications. The components used in this test are part of the wide range of robotic components offered by igus/RBTX. These components are known for their high quality and compatibility. The test serves to demonstrate the performance and reliability of the bowl feeder under real conditions.

Component feed with cost-effective spiral bowl feeder

Komponenten Zuführung mit kostengünstigem Wendeltopfförderer

Alimentazione dei componenti con un conveniente alimentatore a spirale

Toevoer van componenten met kosteneffectieve spiraalvormige doseerschaal

Alimentação de componentes com alimentador de tigela em espiral econômico

高性价比螺旋送料振动盘

The video shows a test situation in the igus customer testing area. The focus is on the feeding of small parts with a spiral pot vibratory feeder. This device uses vibrations to bring small parts into an orderly alignment and transport them efficiently to their destination. The test is conducted to verify the performance and reliability of the vibratory feeder under real conditions. This is an important step in the process of quality assurance and product development. The test is conducted specifically for a customer, which suggests that the device may be used for a specific application or in a certain production environment.

Pick and Place mit dem Varioshaker 270 und einem FANUC Roboter

Pick and Place com o Varioshaker 270 e um robô FANUC

透過Varioshaker 270 和一個發那科(FANUC)機器人來完成取放作業

使用Varioshaker 270和FANUC机器人执行拾放任务

Pick & place con Varioshaker 270 e un robot FANUC

Picken en plaatsen met de Varioshaker 270 en een FANUC robot

Pick & Place

픽 앤 플레이스

Pick and place

ピック&プレース

拾取&放置

หยิบและวาง

Al ve yerleştir

取放 (揀選 & 放置)

pick-n-place

This application video from Variobotic shows how efficiently component separators can be used in combination with industrial robots and vision camera systems.

The Varioshaker uses vibration to separate the individual components, which are then recognised by the camera. The robot thus knows where the parts are and can pick them and set the fixture.

Camera-assisted component separation

Separação de componentes assistida por câmera

Componentscheiding met camera

Kameraunterstützte Bauteilevereinzelung

相機輔助元件分離

Separazione assistita dei componenti con visione

摄像设备辅助机器人分离组件

Example of a complete solution from Variobotic

In this application example from the "bin picking" sector, several work steps could be automated with an intelligent solution.

The supply hopper drops the components onto the "Varioshaker 270", which then separates them using vibration. The vision system then recognizes the individual parts and transmits this data to the Dobot. With the help of an EGP end effector, the Dobot picks up the components for further processing.

With the help of the various robot components, an intelligent solution was created.

VarioShaker 540

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