Name: VarioShaker 540
Brand: Variobotic
SKU: RBTX-VAR-0003
Price: 14,398.80 GBP
Availability: InStock

fairBanner

CommunityDesignLink

showCommunityLink

new-landing-page

rbtxpert-button-de

rbtxpert-button-us

rbtxpert-button-us-old

rbtxpert-button-us-old-v2

The shaking table VarioShaker 540 is more than a simple parts separator, which is mainly used in the areas of pick and place and flexible feeding. Compared to conventional systems, the VarioShaker 540 is easy to set up and configure and is robust and easy to operate. Components with different geometries can be separated by specific movements. In addition to a web-based user interface for easy operation, the VarioShaker 540 is compatabile with almost any robot thanks to its digital I/O interface.

VarioShaker 540

Material Feeding

Bin picking with a rotary gripper

Vuilnisbakken verzamelen met een roterende grijper

Bin picking mit einem Drehgreifer

Coleta de lixo com uma garra rotativa

Picking di contenitori con una pinza rotante

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

In this particular customer test, which focuses on the handling of metal components, these components are placed in an unsorted state on a device called a Varioshaker. The Varioshaker is a specially designed device capable of shaking and moving the metal components to alter their positions.

Before the test begins, a camera equipped with advanced image recognition capabilities is trained on the contours of the metal components. This allows the camera to recognize and identify the specific shapes and patterns of the various components.

After the Varioshaker has shaken the metal components, the camera captures the positions of the correctly positioned parts. It records the exact coordinates of these parts and transmits this information to the robot’s control system. This process enables the robot to know exactly where the correctly positioned parts are located.

The robot, equipped with a precise and efficient gripping device, then picks up the metal components. It is capable of picking up the components safely and without damage, which is crucial for the subsequent process.

Finally, the robot brings the picked-up metal components into the subsequent process. This could be, for example, an assembly line or another type of manufacturing process. In this process, the metal components are further processed or integrated into larger assemblies. This entire sequence ensures that the metal components are handled efficiently and precisely, leading to improved product quality and productivity.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Automated ball bearing assembly

Automatisierte Kugellagermontage

Spritzguss

Injection molding

注塑成型

Automation of injection molding processes, e.g. sprue separation

injection-molding

In this video, we present an advanced solution for the automated assembly of ball bearings in production. The setup of the gantry system and the integration of the Epson Scara are shown, as well as the operation of the rotary conveyor and the Variobotic shaker cameras for precise detection and positioning of the ball bearing components. The Schunk and Schmalz grippers are demonstrated in action, handling the ball bearings safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Separação de componentes baseada em câmera com sistema de câmera 2D e placa vibratória 

Camera-based component separation with 2D camera system and vibration plate 

Op camera gebaseerde componentenscheiding met 2D-camerasysteem en trilplaat 

Separazione dei componenti tramite visione impiegando telecamere 2D e tavola vibrante 

Kamerabasierte Bauteilevereinzelung mit 2D Kamerasystem und Vibrationsplatte 

This video highlights a customer test conducted in the igus Customer Testing Area (CTA), where metal parts are isolated using a Varioshaker. Subsequently, the contours of the parts are teched into an ifm 2D camera for precise detection and analysis.

 The test demonstrates the efficiency of the Varioshaker in isolating individual parts and the capability of the ifm 2D camera to identify these parts for quality control or automated processes.

The video impressively showcases how modern technologies are applied in automation technology to optimize processes and ensure product quality.

Pick and Place mit dem Varioshaker 270 und einem FANUC Roboter

Pick and Place com o Varioshaker 270 e um robô FANUC

透過Varioshaker 270 和一個發那科(FANUC)機器人來完成取放作業

使用Varioshaker 270和FANUC机器人执行拾放任务

Pick & place con Varioshaker 270 e un robot FANUC

Picken en plaatsen met de Varioshaker 270 en een FANUC robot

Pick & Place

拾取&放置

픽 앤 플레이스

ピック&プレース

取放 (揀選 & 放置)

Pick and place

Al ve yerleştir

Pick-and-Place

หยิบและวาง

Pick &amp: Place

pick-n-place

This application video from Variobotic shows how efficiently component separators can be used in combination with industrial robots and vision camera systems.

The Varioshaker uses vibration to separate the individual components, which are then recognised by the camera. The robot thus knows where the parts are and can pick them and set the fixture.

Camera-assisted component separation

Separação de componentes assistida por câmera

Componentscheiding met camera

Kameraunterstützte Bauteilevereinzelung

相機輔助元件分離

Separazione assistita dei componenti con visione

摄像设备辅助机器人分离组件

Example of a complete solution from Variobotic

In this application example from the "bin picking" sector, several work steps could be automated with an intelligent solution.

The supply hopper drops the components onto the "Varioshaker 270", which then separates them using vibration. The vision system then recognizes the individual parts and transmits this data to the Dobot. With the help of an EGP end effector, the Dobot picks up the components for further processing.

With the help of the various robot components, an intelligent solution was created.

Optische Überprüfung von Bauteilen mit dem DOBOT MG400 Roboter

Visual inspection of components with the DOBOT MG400 robot

Visuele inspectie van componenten met de DOBOT MG400 robot

DOBOT MG400机器人用于零件目视检查

使用 DOBOT MG400 機器人對組件進行目視檢查

Assembly

Montage

조립

Montaż

安装

Assemblage

組裝

組付け

Montaje

assembly

Quality control

Kontrola jakości

Control de calidad

Contrôle qualité

Quality Control

品質管理

Kwaliteitscontrole

质量控制

品質管制

품질 관리

Automated inspection and assurance of product quality

quality

The VarioFeed solution developed by Variobotic consists of the industrial robot DOBOT MG400, the flexible component separator VarioShaker 270 and two image processing systems.

In the application example, sensor housings are placed onto the component separator through a supply hopper, where the components are provided to the industrial robot in the correct shape and position. After visual recognition of the component by a camera, the DOBOT MG400 can pick up the parts. The housing is then inspected via the second camera.

This bundle combines flexible feeding and separation as well as quality control in one solution. The DOBOT robot convinces with a speed of 300°/s and a repeatability of +-0.05mm.

VarioFeed Advanced - All-in-One Paket zur flexiblen Vereinzelung von Schüttgut

VarioFeed Advanced - All-in-one package for flexible separation of bulk materials

VarioFeed 進階 - 多合一包裝，用於靈活分離散裝材料

VarioFeed Advanced - Alles-in-één pakket voor flexibele scheiding van bulkmaterialen

VarioFeed Advanced - 灵活分离散装物料的一体化解决方案

The All-in-One Package for optimal part separation

The VarioFeed from Variobotic enables a simple and flexible feeding solution that is also cost-effective. The Advanced combination consists of the VarioShaker 270 component separator, the DOBOT M1 (Pro) robot, as well as a feeding system and an image processing solution. The DOBOT M1 industrial robot impresses in the solution with high accuracy (+- 0.02 mm) and, together with the VarioShaker 270, achieves up to 20 picks/min. The application is characterized by simple operation and fast commissioning. The all-in-one package allows various work steps to be automated, such as in the pick and place area.

VarioShaker 540

Low cost solutions built with RBTX

Book a free video call with our experts

Machine Planner