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Robot Guidance Systems PLOC2D with connection cable 10 meters, Ethernet cable 10 meters and a fastening 

Robot Guidance Systems PLOC2D

ระบบ Vision

Filling line for processing plastic bottles

加工塑膠瓶灌裝線

Linea di riempimento per la lavorazione di bottiglie in plastica

Linha de enchimento para processamento de garrafas plásticas

塑料瓶拾放

Vullijn voor het verwerken van plastic flessen

Griff in die Kiste zur Automatisierung eines Abfüllprozesses 

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

Pick & Place

픽 앤 플레이스

Pick and place

ピック&プレース

拾取&放置

Al ve yerleştir

取放 (揀選 & 放置)

pick-n-place

หยิบและวาง

A filling machine was sought for processing plastic bottles with a volume of 50 to 150 ml.

Previously, an employee placed bottles and caps from an unordered carton onto an accumulation conveyor, from where they were fed into the machine. There, the bottles were filled, labeled and the cap screwed on. The finished products were then packaged by another employee. The cycle time is a few seconds.

The products produced on the machine often vary. A conventional sorting of the bottles would be too inflexible, as it has to be adapted to the respective product. Due to changing loads on the machine, temporary workers are often employed. So a way is sought to feed both bottles and lids (both cylindrical objects) from a disordered carton into the machine. At the same time, the changeover must be as quick and easy as possible.

With the help of Delta robots, both the bottles and the caps can be fed. This allows the machine to be operated by just one operator. Since object recognition can work with all cylindrical products of similar size, changeover to a new product is very easy. 3D printing reduces development costs and the changeover to a new product is faster. In addition, spare parts can be produced very easily.

According to a conservative estimate, the costs for the robot cell, including development, amount to approx. €10,000. With two such cells, personnel costs of €20/h (= €160/day = €3200/month) can be saved. A return of investment (ROI) can be expected after approx. 6 months.

Logistik

Logistics

Logistiek

物流設備

物流

Logística

물류 시스템

Logistique

Logistyka

搬送装置

logistics

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

制造业

Üretim

제조

Produzione

manufacturing

การผลิต

Robotic arm with AI-based camera

Braccio robotico con fotocamera basata su intelligenza artificiale

Braço robótico com câmera baseada em IA

Robotarm met AI-gebaseerde camera

Roboterarm mit KI basierter Kamera

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

ระบบจัดการสินค้า

Dispensing

Distributeur

點膠

Dispensieren

分发

분배/디스펜서

ディスペンサー

dispensing

The following application was successfully tested in our Custom Testing Area at igus GmbH in Cologne.

The UR3e in combination with the Mech-Mind NANO is able to recognise objects using the MechMind VIZ software and transport them using the pick and place method.

The integrated 3D camera recognises contours and is able to localise objects. These are sucked up by the suction cup and placed in the desired container.

The possible applications of this flexible process are diverse and offer potential in various areas.

Packaging

包装機械

包装业

Verpakkingsindustrie

包裝業

Przemysł pakujący

Emballage

포장 산업

Empaquetado y embalaje

Verpackung

packaging

Landwirtschaft

Agriculture

農業

농업

农业

Agricultuur / Landbouw

Rolnictwo

Agricultura

agriculture

3D-Vision-gesteuerte Bearbeitung von Getriebewellen

3D Vision-Guided Machine Tending of Gear Shafts

Asservimento macchina tramite visione 3D di ingranaggi

3D vision-geleide machinebesturing van tandwielassen

Tendência de máquina de eixos de engrenagem guiada por visão 3D

This application example from the 3D vision manufacturer Mech Mind demonstrates how intelligent camera systems can be implemented in handling processes in manufacturing.

In the blue box, the gear shafts lie unsorted on top of each other. In order for the robot to pick them up correctly each time, the camera must recognize the position and pass this information on to the robot. The UR3e then places the parts in a fixture for inspection. If the quality check is successful, the parts are sorted.

Robot Guidance Systems PLOC2D

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