Three things to consider when automating quality control
Effective automation in quality control involves selecting the right sensor and camera technology, clearly defining inspection criteria and tolerances, and ensuring thorough data collection and documentation.
Three things to consider when automating quality control
Choose the right sensor and camera technology
Whether 2D camera, 3D scanner, laser measurement or force sensor – choosing the right inspection technology depends heavily on the type of feature being inspected. It is important that the sensor technology and robot are perfectly coordinated.
Clearly define inspection criteria and tolerances
Automated systems require clear, measurable specifications. Which dimensions, surface characteristics or positions should be inspected? The more precise the requirements, the more reliable the test result.
Collect and document data
A major advantage of automated quality control is complete traceability. Robots can automatically store and analyse measurement results and integrate them into existing systems (e.g. ERP or MES).
How to get started with automating your quality control
Discover the keys to automating your quality control by analyzing your inspection process, comparing solutions, leveraging expert consulting, testing the setup, and ensuring seamless integration with training
Analyse the inspection process
Which characteristics need to be inspected? Which technologies are suitable?
Compare solutions
At RBTX.com, you will find tested complete solutions – including robots, cameras, sensors and control systems.
Take advantage of our consulting services
Our experts will help you select the right components – free of charge and independently of manufacturers.
Have it tested
With the RBTX testing service, you can have your application tested in advance – with real robots.
Integration & training
igus provides support during commissioning and offers practical training for your team.
RBTXpert Conclusion
Many people shy away from quality control with robots because they think: 'It's far too expensive. But I can tell you from experience: if you calculate what manual inspections cost you - time, labour, errors, rework - then the calculation looks completely different. Entry-level solutions are available from around €7,000. And if you check hundreds of parts every day, you'll often recoup this in a few months. My tip: don't just calculate the purchase price - calculate what you save every day when the robot takes over. And then you'll see: Quality pays off.
Advantages of automation over manual quality control
Automated quality control offers objective inspection, faster evaluation, fewer errors, complete documentation, and reduced workload for employees
Objectivity
Robots inspect according to exactly the same criteria – regardless of their daily form or experience.
Higher inspection speed
Automated systems inspect faster and continuously – even in 24/7 operation.
Error reduction
Precise sensor technology and repeat accuracy significantly reduce the error rate.
Complete documentation
All inspection data can be automatically stored and evaluated.
Reduced workload for employees
No more monotonous visual inspections or manual measurements – more focus on value-adding activities.
Get started, find your solution now!
igus GmbH
igus GmbH
Fairino
CNRS
HTL Rennweg
STP Group
TOHO POLAND Sp. z o.o.
CobotEx Sp. z o. o.
FAQ
Frequently asked questions about automated quality control
